Construction Mirror Article detail

Cost-effective and Eco-friendly Crushing Solution Transforms Excavation and Construction Projects for all excavator and backhoe owners

A Government Road Contractor has significantly enhanced operational efficiency and reduced costs by adopting MB Crusher’s advanced bucket crusher technology. Specializing in road construction, building construction, and railway projects, this contractor faced substantial challenges in processing excavated basalt rock but found an exceptional solution with MB Crusher.

Efficiency, Cost, and Environmental Restrictions

The contractor, engaged in an extensive 80 km road project and multiple railway excavation tasks, primarily relying on a VOLVO-210D excavator equipped with a breaker to handle large basalt boulders. This method, while effective in reducing rock size from 300-350mm to manageable dimensions, proved to be excessively costly and labour-intensive. Additionally, operating in an ecoenvironment zone restricted the use of large-scale mobile crushers, complicating the contractor’s efforts to meet project demands efficiently.

MB Crusher’s Solution: The Game Changer

Recognizing these pain points, MB Crusher provided the contractor with a bucket crusher designed for 21+ Ton excavators. This innovative solution allowed the contractor to directly process excavated basalt rock into <65mm material at the source, eliminating the need for costly and cumbersome intermediary steps. The bucket crusher’s exceptional performance, delivering 2930 tons per hour, dramatically reduced operational costs and labour expenses.

Cost Savings and Environmental Compliance

By integrating MB Crusher’s bucket crusher into their workflow, the contractor achieved notable improvements:

• Cost Efficiency: Substantial reduction in running and labour costs by replacing the breaker method with the bucket crusher.

• Eco-friendly Operations: Compliance with eco-environment zone regulations by avoiding the use of large mobile crushers.

• Enhanced Productivity: Achieving a consistent output size of <65mm suitable for railway track scaling, ensuring project timelines are met without compromising quality.

The success story of this Government Road Contractor exemplifies how MB Crusher’s innovative solutions can transform operational workflows, making them more efficient, costeffective, and environmentally friendly. MB Crusher remains committed to empowering contractors with cutting-edge technology that addresses their unique challenges, ensuring superior project outcomes and sustainable practices.